Basic Info.
Type
Light Pole Bending Welding Straightening Painting
Application
Street Light Pole
Type for Cutting Machine
Plasma Cutting Machine
Type for Fold-bending Machine
Hydraulic Fold-bend Machine
Type for Pipe and Tube Bending Machine
Electric Hydraulic Pipe Bender
Product Description
Complete set street light pole production line
The complete line are used in light pole, flag pole, high mass pole, advertisement pole, signal tower, electricity power pole, wind generate electricity pole, large diameters tube manufacturing, railway, highway, communication, making car, shop, spherical tank, steel structure, steel structure workshop and so on.
Complete line Working Flow:
1. Steel coil decoiling, leveling and cutting to length required.
2. Steel plate bevel cutting to trapezoidal shape.
3. Plate bending on press brake to pole shape
4. Pole gap seaming and welding
5. Pole straightening
6. Pole bending
7. Lamp door cutting
8. Hot dip galvanized
9. Light pole polishing
10. Light pole painting spraying machine
Step 1: Decoiling & cut to length:
Cut to length line is used for decoiling, leveling & cutting to sheet with different length,PLC control,fully automatic production line.
Technical parameter:
Model
Material thickness
range (mm)
Coil width (mm)
Coil weight (ton)
Cutting length (mm)
Speed (m/min)
Capacity (kw)
Occupied area (m)
BSCL-650
0.2-2.0
150-600
5
200-2000
0-50
~40
~18x4
BSCL-850
0.2-2.0
200-800
8
200-2000
0-50
~60
~20x4
BSCL-1400
0.3-2.0/2.0-8.0
300-1250
12
200-3000
0-60
~85/150
~25x4
BSCL-1600
0.5-3.0/3.0-8.0
300-1500
25
200-4000
0-60
~150/180
~30x4
BSCL-2100
6-20
600-2000
35
200-8000
0-30
~210
~35x6
Step 2: Steel plate bevel cutting to trapezoidal shape
Bevel cutting machine is used for Steel plate bevel cutting to trapezoidal shape, This machine is suitable for the plate cutting processing specially the long plate.
Technical data
Technical data
Name
Unit
Value
bevel cut thickness
mm
3-12
Max. plate width
mm
2000
Max. bevel cut width
mm
2000
Max. length
mm
12000 or 14000
(according requirements)
Bevel cut speed
m/min.
12
Motor power
kw
5.5+5.5
Overall dimension
40x3m( for 12m light pole),
or 46x3m( for 14m light pole)
Step 3: Tandem hydraulic press brake
This machine is combined by two sets of press brake. Tandem achieve synchronization working. Dies of Tandem Hydraulic Press Brake, upper dies and lower dies.
Step 4: Longitudinal seam welding machine
This machine is used for light pole auto welding, max length 14m..There are submerged-arc welding, carbon dioxide arc welding two functions.This machine usually used to welding polygon, round, and taper light pole.
Technical data
Technical data
1
Welding diameter range
60-500mm
2
Max. welding length
14000mm
3
Material car length
1500mm
4
Welding thickness
Light pole diameter: 60~500mm
2.8~4mm
Light pole diameter: 250~500mm
2.8~6mm
Light pole diameter: 400~500mm
2.8~8mm
5
Oil pump motor power
4+2.5 KW double pumps
6
Draw car motor power
4 KW frequency conversion, speed adjustable
7
Welding machine
630A submerged-arc welding & carbon dioxide arc welding, copper coil structure, not easy to oxidize, has long service life.
Option: Lincoln welding machine
8
Welding wire diameter
Can choose different diameters as per light pole thickness
9
Running speed
1.1~2m/min, stepless adjust, speed changes when thickness is different
10
Weight
8000 kg
11
Overall dimension
24000x2900x4000 mm
Step 5: Light pole straightener
The equipment is used to straightening street light pole after welding.
Technical data
Technical data
Name
Unit
Value
Light pole max. diameter
mm
400
Light pole min. diameter
mm
58
Nominal working press
KN
630
Worktable length
mm
3000
Wallboard distance
mm
840
Throat depth
mm
420
Oil cylinder stroke
mm
400
Max. open height
mm
510
Motor oil pump
Rotate speed
r/min
1440
Power
KW
7.5
Overall dimension
Length
mm
3000
Width
mm
1260
Heath
mm
2230
Weight
Kg
2800
Step 6: pole bending
According light pole bending design, the user can make bending tools, with winch, it can do light pole bending process, as followings.
Step 7: CNC light pole door cutting machine
Technical data
No.
Item
Parameter
1
Max. cutting length
2500mm (for once cutting)
Note: the cutting gun stand is moving type, so, move the dolly, it can cut any length pole or pipe.
2
Light pole min. diameter
58
3
Light pole max. diameter
300, customized as per customer's needs
4
Plasma power
Hypertherm POWERMAX65
5
Cutting thickness
As per plasma configuration
6
Max. cutting edge thickness
25mm, as per plasma configuration
7
Cutting speed
Usually 30-40s for one door cutting
8
Motor
Servo motor
9
Power
1.5kw, 1500rmp
10
CNC system
ADTECH HC4300
11
Control shaft
2 axis, X,Z
12
Plasma cutting gun
1 set
13
arc voltage height-regulating device
Portable CNC Plasma Torch Controller, XPTHC-Portable300
14
Software
1, Chinese
15
Temperature
0-45ºC
16
Humidity
<90%, no condensation
17
Ventilation, no big shake
18
Input voltage
Single phase,220V, 50HZ
Three phases, 380V, 50HZ
Step 8: Hot dip galvanized
Step 9: Light pole polishing
Before painting, the street light poles should be polished.
Step 10: Light pole painting spraying machine